Build a strong security line! Tianjin Xinze Chemical solidly promotes the construction of a dual prevention mechanism
——Risk classification control+hidden danger investigation and governance, providing escort for enterprise safety production
In order to thoroughly implement the important national decisions and deployments on safety production and strengthen the main responsibility of enterprises, Xinze Chemical Co., Ltd. has comprehensively promoted the construction of a "dual prevention mechanism" for safety production in recent years. Through scientific risk grading control and systematic hidden danger investigation and governance, various production safety accidents have been effectively prevented, laying a solid safety foundation for the high-quality development of the enterprise.
——Dual prevention mechanism: prevent risks before they occur, and treat hidden dangers at a subtle level
The "dual prevention mechanism" refers to the dual defense line of risk grading control and hidden danger investigation and governance, which is a key safety management model promoted by the National Emergency Management Department in the chemical industry. Xinze Chemical has established a risk prevention and control system that covers all employees, processes, and positions, based on its own production characteristics, to ensure the advancement of safety production.
1. Risk classification and control: precise identification, scientific prevention and control
According to the principle of "independent function, moderate size, and easy management", all production equipment and storage facilities are subject to safety risk analysis. According to the Identification of Major Hazardous Sources for Hazardous Chemicals (GB18218), major hazardous sources identified and determined should be treated as independent safety risk analysis objects for risk analysis. According to the production positions, the risk analysis objects are decomposed into several relatively independent risk analysis units. Our company has divided them into 3 risk analysis objects and 9 risk analysis units, and organized all staff to carry out risk identification. Events that may cause serious consequences such as fires, explosions, poisoning, and suffocation are selected as key control points.
2. Draw a spatial distribution map
Enterprises classify the safety risk analysis objects based on the severity of the possible consequences of the event, and divide them into four levels from high to low: major risk, major risk, general risk, and low risk, respectively marked with red, orange, yellow, and blue colors.
3. Develop control measures
From the perspectives of engineering technology, maintenance, personnel operation, and emergency measures, a total of 262 control measures have been identified in the entire factory area.
4. Risk classification and control
Risk grading control refers to the risk control methods that determine different levels of control based on factors such as different levels of risk, control capabilities, complexity and difficulty of control measures. According to the principle that the higher the risk level, the higher the control level, and both superiors and subordinates must control at the same time, the scope and responsibilities of hierarchical control for main responsible persons, responsible persons in charge, departments, teams, and position personnel are formulated to achieve full participation and implement specific measures step by step.
——Empowered by technology, enhancing the efficiency of safety management
Xinze Chemical actively promotes digital transformation and introduces the platform of "Internet plus safety production":
-Intelligent monitoring system: 24-hour online monitoring of major hazard sources;
-Employee Training App: Regularly push safety knowledge and assessments.
——All staff participation, building a solid foundation of safety culture
Enterprises stimulate employees' enthusiasm for participation through mechanisms such as "safety model selection" and "hidden danger reporting rewards". Conduct emergency drills every year, covering scenarios such as fires, leaks, and poisoning, to ensure that 'everyone understands the risks and knows how to handle them'.
In order to thoroughly implement the important national decisions and deployments on safety production and strengthen the main responsibility of enterprises, Xinze Chemical Co., Ltd.
